Case Overview

Real time Monitoring and Reporting System for Machine Operation and Fault Analysis

Pretty Knit Composite Factory Limited

details

Scope

Real time online monitoring and analytical reports of machine operations, run time, loss time, fault analysis and efficiency for circular knitting machines in production floor.

Platform

Factory Next PMS served as the backbone, enabling efficient data collection, visualization, and reporting

Technologies

PLC
OPC
IoT
Cloud

Solution Features

Live Monitoring

General Productivity Dashboard for live machines, productivity report and fault notifications

Machine and Batch wise Monitoring

Color code for online and offline sensors

Reporting and Analysis

Historical Data: Table and Graph view

machine wise data filtering

Run time, efficiency, speed and fault reports

Graphical representation

Data exporting and API

Alarms and Notifications

Email Notifications

Alarm History

Color-Coded Alerts