End-to-end PLC programming and SCADA engineering using Siemens, ABB, and Toshiba platforms — including 21 CFR Part 11-compliant systems for pharmaceutical and food industries. From control system design through FAT/SAT commissioning and validation documentation.
Control system design, hardware specification, software programming, commissioning, and validation — all from one team.
21 CFR Part 11 audit trail and cGMP documentation for pharmaceutical and food industry requirements.
Expertise across Siemens, ABB, and Toshiba platforms with support for WinCC, Ignition, and InTouch SCADA.
OPC-UA, EtherNet/IP, and BACnet protocol support ensures seamless integration with existing plant systems.
Structured validation documentation and FAT/SAT testing aligned with pharmaceutical commissioning standards.
Programming and commissioning of Siemens S7-300/400/1200/1500 PLCs with WinCC Runtime Advanced SCADA.
Full control system development on ABB AC500 and Toshiba V/L series platforms.
WinCC Audit integration with electronic signature and full audit trail for regulated industry compliance.
Open protocol integration enabling connectivity with ERP, MES, and existing plant instrumentation.
Detailed engineering documentation including control narrative, IO schedule, and P&ID review as part of project delivery.
Structured factory acceptance testing, site acceptance testing, and IQ/OQ validation documentation packages.
Predictive Alarm ManagementIntegrate AI-based alarm rationalization to reduce alarm floods and improve operator response.
Process Anomaly DetectionConnect SCADA historians to FN Cloud AI for real-time process anomaly detection and early fault warning.
OEE & Production KPI TrackingAutomatically calculate OEE, cycle time, and production KPIs from PLC data streams.
Control system architecture design, IO schedule development, P&ID review, and control narrative preparation.
MCC/control panel fabrication, PLC software programming, SCADA development, and factory acceptance testing (FAT).
Site installation, loop checking, site acceptance testing (SAT), and operator training.
IQ/OQ/PQ validation documentation, regulatory submission support, and as-built documentation handover.
cGMP-compliant SCADA systems with 21 CFR Part 11 audit trail for batch manufacturing, HVAC control, and utility monitoring.
PLC-controlled dosing systems, filtration sequences, and SCADA monitoring for municipal and industrial water treatment.
Automated cleaning-in-place (CIP) sequences, pasteurisation control, and production line automation.
SCADA systems for diesel generator management, load transfer control, and power plant auxiliary systems.
Safety interlocked PLC systems for reactor temperature control, pressure management, and emergency shutdown.
Compressed air, steam, and chilled water system automation with SCADA monitoring and alarm management.
SCADA (Supervisory Control and Data Acquisition) is a software platform used to monitor, control, and manage industrial processes in real time.
SCADA systems are widely used in manufacturing, pharmaceuticals, food processing, utilities, power generation, water treatment, and chemical industries.
Yes. We provide PLC programming, SCADA development, HMI design, system integration, and commissioning services.
Yes. Our SCADA solutions can integrate with existing PLCs, sensors, instruments, ERP systems, and industrial databases.
Yes. We provide compliant audit trail systems, validation documentation, and support for regulated industries.